U.S. Navy Approves Production Of Its First Operational Carrier-Based Uncrewed Tanker

The U.S. Navy has approved low-rate initial production of the Boeing MQ-25 Stingray, moving the carrier-based unmanned tanker programme closer to operational deployment.

The approval, known as Milestone C, allows the Navy to begin producing the aircraft after the MQ-25A completed its first production-representative flight in April.

The move is part of the U.S. Navy’s efforts to extend the operational reach of carrier strike groups and increase the number of fighter jets available for combat missions.

Acting Secretary of the Navy Hung Cao announced the decision during a Senate Armed Services Committee hearing on May 19.

The Navy expects to award a Low-Rate Initial Production (LRIP) Lot 1 contract for three aircraft this summer.

The agreement will also include options for three more aircraft under Lot 2 and five additional aircraft under Lot 3.

According to the Navy, the MQ-25A will take over the aerial refuelling mission currently carried out by F/A-18E/F Super Hornets operating from aircraft carriers.

This would allow more Super Hornets to be used for strike and combat operations instead of tanker duties.

Today during the Senate Armed Services Committee Hearing, I announced the MQ-25A Stingray is moving into the production phase.

Integrating unmanned refueling extends the lethality of our Carrier Strike Groups and equips our force with a decisive advantage to fight and win… pic.twitter.com/uBs7Gc5mdX

— Acting Secretary of the Navy Hung Cao (@SECNAV) May 19, 2026

The service said the unmanned aircraft would also reduce flight-hour stress on the Super Hornet fleet while extending the operational range of carrier air wings.

Navy officials said the programme is also aimed at integrating unmanned aircraft alongside crewed platforms during carrier operations.

Vice Adm. John E. Dougherty IV said the approval marked a major step for the programme and would expand operational capability across carrier air wings.

Capt. Daniel Fucito said the aircraft, production system, and supporting infrastructure were ready to move into the next phase of the programme.

Boeing, the programme’s main contractor, said it remained focused on delivering the aircraft and integrating it into carrier air wing operations.

The production-representative MQ-25A completed its first flight on April 25 from MidAmerica St. Louis Airport in Mascoutah, Illinois.

The aircraft flew for around two hours and demonstrated autonomous taxiing, takeoff, landing, engine performance, and flight handling capabilities.

The aircraft was jointly operated by Boeing and Navy Air Vehicle Pilots using the Unmanned Carrier Aviation Mission Control System MD-5 ground station integrated with Lockheed Martin’s MDCX control system.

The flight was supported by a company-owned TA-4J Skyhawk and a U.S. Navy UC-12M Huron acting as chase aircraft.

The latest MQ-25A design includes several changes from Boeing’s earlier T1 demonstrator, including a redesigned engine air inlet, straight wings, and folding wings designed for easier carrier deck handling and storage.

The aircraft also carried a Cobham Aerial Refuelling Store pod, the same refuelling system currently used by the Navy’s F/A-18 fleet.

According to a Navy report submitted to Congress in 2025, the MQ-25A is expected to deliver between 14,000 and 16,000 pounds of fuel at a range of 500 nautical miles while remaining airborne for more than 12 hours.

The first flight of the production-standard aircraft came nearly seven years after Boeing’s MQ-25 T1 demonstrator first flew in September 2019.

The aircraft used in the April flight is the first of four Engineering Development Model aircraft being built under an $805 million contract awarded to Boeing in 2018.

The full MQ-25 test fleet will include four Engineering Development Model aircraft, five System Demonstration Test Articles, and two ground test articles for static and fatigue testing.

Assembly work is being carried out at Boeing’s 300,000-square-foot production facility in Mascoutah, Illinois.

The U.S. Navy plans to procure a total of 76 MQ-25A aircraft, including development and demonstration aircraft. Current estimates place the cost of 72 production aircraft at around $13 billion.

References: armyrecognition, theaviationist